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11 stages : Sawing, Drying, Planing, Trimming, Jointing, Slitting, Moulding, Priming, Finishing, Transport and distribution and R&D
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Sawing The process begins in our Woburn sawmill, where we primarily treat eastern white pine bolts. Other wood species are occasionally sawn. The sawn timber is then lathed and submerged in a special solution to prevent the growth of fungi susceptible of staining the wood. |
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Drying Drying wood is an art that we practice with extreme care to ensure that our finished products are of the highest possible quality. First, the lumber is piled on stickers to facilitate air circulation and to prevent staining. Kiln drying lasts 6 to 30 days, depending on the season, level of humidity and thickness of the wood. Our wood is dried at our main plant in Warwick, as well as at our Daveluyville plant (Les Industries Daveluyville), where we also subcontract to dry other species of wood. |
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Planing Before planing, we rigorously check the humidity level of each board with a hygrometer. Any pieces that exceed our acceptable limit are rejected. Next, the wood is hewn and planed to obtain a rectangular work surface. Optical sensors and a computer are used to optimize the use of wood. |
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Trimming This step involves removing knots and other imperfections to obtain defect-free pieces of wood that are of equal length and thickness, and which will later be finger-jointed. Pieces containing knots or other imperfections are recycled as by-products. |
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Jointing Thanks to high precision jointing, we are able to obtain a surface that’s as smooth and unified as a non-jointed piece of solid wood. This process enables us to maximize our wood resources. Our state-of-the-art equipment allows us to optimize productivity while keeping manufacturing costs to a minimum. |
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Slitting Band saws slit lengths of jointed wood according to the thickness required for the manufacture of mouldings. The pieces can be cut on a right or inclined angle - always with the purpose of optimizing the use of wood. |
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Moulding The slit pieces of wood are moulded, respecting the tolerance predetermined in our ISO 9002 quality insurance program. Late generation computerized moulding machines ensure precision, instant adjustments and reduced costs. During production, the operator systematically checks all dimensions to ensure product conformity. This results in perfectly identical mouldings, regardless of their batch of origin. In addition, a final visual inspection occurs when the mouldings come out of the machine. |
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Priming Cutting-edge technology allows Boulanger to control with remarkable precision the application of water-based primer on all surfaces of the product. The primer used covers the entire surface and ensures the adherence of the final finishing coat. The primed surface is then sanded, eliminating the need for the user to sand the moulding. Paint is applied via a system known as “Vacuum coaters”. This reduces the amount of harmful emissions that are released into the atmosphere. |
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Finishing Thanks to the expertise developed at our Ste-Clotilde plant, Boulanger is able to offer mouldings and components finished in a wide variety of materials such as:
This unique know-how has allowed Boulanger to position itself as a preferred partner for manufacturers of kitchen cabinets and furniture.
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Transport and distribution Boulanger’s distribution centre is entirely computerized, allowing us to offer quick turnaround on order fulfillment while reducing order errors. The company operates its own fleet of trucks servicing the province of Quebec. As a result, the vast majority of our clients receive their orders directly from us. Boulanger’s crew of experienced truck drivers has been specially trained to offer top-rate customer service. |
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R&D Roland Boulanger and Co. Ltd. is an innovative enterprise that constantly strives to provide products of the highest possible quality. We are able to do this by staying ahead of the latest advances in the areas of design and technology. Our research, development and innovation department directs our continual efforts to improve our products, processes and the quality of our service. |
